Fabvector Process
Die Casting
High-pressure die casting for aluminum, zinc, and magnesium alloys at production volumes. Fabrix AI optimizes gate layout and overflow pockets while engineers inspect porosity and validate heat treat windows.
Tolerance
±0.1mm
Lead Time
21–42 days
Cost Range
$1–50/pc
Capabilities
Max Part Size
Shot size up to 6kg
Min Wall Thickness
1.0mm
Surface Roughness (Ra)
1.6–6.3μm
Supported Materials
A380 Aluminum
ADC12 Aluminum
A356 Aluminum
Zamak 3 (Zinc)
Zamak 5 (Zinc)
AZ91 Magnesium
Surface Finishes
As Cast
Powder Coat
Wet Paint
Anodize
Chrome Plate
E-Coat
Machined Faces
DFM Tips
- 1Maintain uniform wall thickness of 2–4mm for aluminum to ensure consistent fill and minimize porosity.
- 2Add generous draft angles (1–3° external, 2–5° internal) for clean ejection from the die.
- 3Design overflow wells at last-to-fill regions to capture porosity away from structural areas.
- 4Avoid sharp internal corners—use fillet radii equal to at least 50% of wall thickness.
Frequently Asked Questions
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