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Surface Finish · Chemical Treatments

Electropolishing

Reverse plating that brightens, deburrs and passivates stainless in one step.

Process specifications

ParameterValue
Process groupChemical Treatments
Coating thicknessRemoves 5–10 µm per surface (more at sharp edges, which round slightly) — a subtractive process, not a coating.
Tolerance impactSubtractive: 5–10 µm per surface comes off, with extra removal at edges. Precision features need allowance in the program or masking — we handle the arithmetic when the finish is specified at quote time.
Corrosion ratingExceeds chemical passivation — removes the smeared, contaminated layer entirely and leaves a chromium-enriched, fully passive surface.
AppearanceBrilliant bright luster; Ra typically halved (a machined 0.8 µm face lands near 0.4 µm).

Not suitable for

Functional sharp edges (cutting edges, sealing lands — current density rounds them; mask or flag them); precision features without the 5–10 µm removal allowance; carbon steels and aluminum (wrong chemistry); erasing deep tool marks (for Ra ≤0.25 µm specs, mechanical polish first, then electropolish).

Typical applications

  • Pharma and food process components
  • Surgical instruments and implant-adjacent parts
  • Semiconductor fluid-handling parts
  • Vacuum chamber internals

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